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Mightyboy Service Manual
Here is the Suzuki Hatch
550cc service manual. As most parts are identical to the Mightyboy,
this is a valuable resource for the home handyman and the workshop technicion
alike.
If you are after the Suzuki
Hatch 800cc workshop manual, Pauline Hunter was kind enough to take
the time to scan all the usefull pages and donate them to the club.
There is no page for the manual yet, but if you view this
index page you can download each image by just adjusting the end page
number.
eg. click
here to download the first page of chapter 1, then knowing which
pages you want to download from the index page, you just adjust the
X (1-X.jpg)
All the files are direct
image scans of the pages. They are all 750 pixels across and about 1060
pixels down (140-160kb). They should load in about 25-30 seconds each.
This size should fit in your average browser window well. If you decide
to print through your browser, you might need to adjust the printable
margins on your printer (if it allows you). The other alternative to
to save each image once it has loaded in your browser window. To save
the image, right mouse click on the image and select the 'save picture
as' option. This will open a save window and you should navigate to
the directory you wish to save the images in. Once they are all saved,
navigate through explorer to the saved images, select them all, right
mouse click on one and select the 'open' option. This will open the
images into your default image program and then print the images. If
you have no image program, they will load into your browser again. The
only other option is to import the images into Microsoft Word (or similar)
documents and print them from there.
Copyright of this information
belongs to the Suzuki Motor Corporation. Any copying, quoting or reproducing
any part of this manual is not permitted without explicit approval by
Suzuki Motor Corporation. I have emailed Suzuki Japan many times seeking
approval to use this information, but I am still to recieve a reply,
therefore all the information contained within these pages is oficially
Harvard standard referenced:
Suzuki
Motor Corporation et al, (1982) Suzuki Hatch 550cc Engine
Service Manual ed. SR-7820-EN, Suzuki Motor Corporation Technical
Department, Automobile Service Division, Japan.
INDEX
Click
here to download a zip file containing all the below images. (47mg)
| Title
Page |
1
|
| Foreword and Copyright
information
| 2
|
| Location of engine
& VIN numbers
| 1-7
|
| Standard Shop Practices
| 1-8,1-9
|
| Tightening Torque
Schedule
| 2-2,2-3,2-4
|
| Service Data
| 2-5,2-6,2-7,2-8,2-9,2-10
|
| Engine
Engine (550cc) Decription
| 4-2,4-3,4-4
|
|
Engine Sercives Not Requiring Engine Removal
| 4-5
|
|
Steps For Dismounting The Engine
| 4-6,4-7
|
|
Engine Disassembly
| 4-8,4-9,4-10,4-11,4-12,4-13,4-14,4-15,4-16
|
|
Engine Maintenance Service
| 4-17,4-18,4-19,4-20,4-21,4-22,4-23,4-24,4-25,4-26,4-27,4-28,4-29,4-30,4-31,4-32
|
|
Engine Reassembly
| 4-33,4-34,4-35,4-36,4-37,4-38,4-39,4-40,4-41,4-42,4-43,4-44,4-45
|
|
Mounting The Engine
| 4-46,
4-47, 4-48,
4-49, 4-50,
4-51, 4-52,
4-53, 4-54,
4-55
|
| Carburetor
Carburetor
| 5-2,5-3,5-4,5-5,5-6,5-7,5-8,5-9,5-10,5-11
|
| Air
cleaner, fuel pump and fuel filter
| 6-2,6-3,6-4,6-5,6-6
|
| Engine
cooling system
| 7-2,7-3,7-4,7-5,7-6,7-7,7-8,7-9,7-10,7-11
|
| Car
heater
| 8-2,8-3,8-4,8-5
|
| Ignition
System
| 9-2,9-3,9-4,9-5,9-6,9-7,9-8,9-9,9-10,9-11,9-12
|
| Starter
motor
| 10-2,10-3,10-4,10-5,10-6,10-7,10-8
|
| Charging
system
| 11-2,11-3,11-4,11-5,11-6,11-7,11-8,11-9,11-10,11-11,11-12,11-13,11-14
|
| Clutch
| 12-2,12-3,12-4,12-5,12-6
|
| Gear
shifting control
| 13-2,13-3,13-4,13-5,13-6
|
| Transmission
and Differential
| 14-2,14-3,14-4,14-5,14-6,14-7,14-8,14-9,14-10,14-11,14-12,14-13,14-14,14-15,14-16,14-17,14-18,14-19,14-20,14-21,14-22
|
| Drive
Shafts
| 15-2,
15-3, 15-4,
15-5, 15-6,
15-7, 15-8,
15-9
|
| Suspension
| 16-2
16-3 16-4
16-5 16-6
16-7 16-8
16-9 16-10
|
| Steering
System
| 17-2
17-3 17-4
17-5 17-6
17-7 17-8
17-9 17-10
17-11 17-12
17-13 17-14
|
| Brakes
| 18-2
18-3 18-4
18-5 18-6
18-7 18-8
18-9 18-10
18-11 18-12
18-13 18-14
18-15 18-16
18-17 18-18
18-19 18-20
18-21
|
| Body
| 19-2
19-3 19-4
19-5 19-6
19-7 19-8
19-9
|
| Body
Electrical Equipment
| 20-2
20-3 20-4
20-5 20-6
20-7 20-8
20-9 20-10
20-11
20-12 20-13 20-14
20-15
|
| Periodical
Inspection Schedule
| 21-2
21-3 21-4
|
| Others
| 22-2
22-3 22-4
22-5 22-6
22-7 22-8
22-9 22-10
|
| New
Model Technical Bulletin
| 22-11
22-12 22-13
22-14 22-15
22-16 22-17
22-18 22-19
22-20 22-21
|
|
| Electric
Diagram Image (original)
|
|
Mightyboy Electric Diagram, proudly produced for
the Mightyboy Club.
| Electric
Diagram Image 1 &
2(New Model)
|
|
